Application Range Of Diamond Saw Blade

1. Processing of difficult-to-process non-ferrous metal materials
When processing copper, zinc, aluminum and other non-ferrous metals and their alloys, the material is easy to adhere to the tool, making processing difficult. Utilizing the characteristics of low friction coefficient of diamond and low affinity with non-ferrous metals, diamond tools can effectively prevent the metal from bonding with the tool. In addition, due to the large elastic modulus of diamond, the deformation of the blade portion is small during cutting, and the extrusion deformation of the non-ferrous metal to be cut is small, so that the cutting process can be completed under small deformation, thereby improving the quality of the processed surface.
2. Processing of difficult-to-machine non-metallic materials
When processing difficult-to-machine non-metallic materials containing a large number of high-hardness particles, such as glass fiber reinforced plastics, silicon-filled materials, and hard carbon fiber/epoxy resin composite materials, the hard points of the material will cause severe tool wear, and it is difficult to use cemented carbide tools. processing, while diamond tools have high hardness and good wear resistance, so the processing efficiency is high.
3. Ultra-precision machining
With the advent of modern integrated technology, machining is developing towards high precision, which puts forward quite high requirements for tool performance. Due to the small friction coefficient, low thermal expansion coefficient and high thermal conductivity of diamond, it can cut extremely thin chips, the chips are easy to flow out, the affinity with other substances is small, it is not easy to produce built-up edge, the calorific value is small, and the thermal conductivity is high. The impact on the blade and the workpiece, so the blade is not easy to passivate, the cutting deformation is small, and a higher quality surface can be obtained.
4. Particleboard woodworking processing
For large-scale woodworking cutting operations, especially for high-density, high-hardness and difficult-to-process boards such as particle boards, density boards, and anti-folding boards, the cutting performance of traditional carbide saw blades is difficult to meet. PCD composite diamond saw blade has become the cutting tool of the hardest material, and has become the leader of woodworking dry cutting tools. Its superhard performance and durable wear resistance are the nemesis of woodworking materials. Diamond saw blade has a Vickers hardness of 10000HV and strong acid resistance. , the cutting edge is not easy to passivate, the processed wood has good molding quality at one time, high wear resistance, and is more wear-resistant than cemented carbide, and the continuous operation time for cutting and processing particleboard, density board, wooden floor, veneer, etc. can reach 300~400 Hours, the maximum use and scrapping time can reach 4000 hours/piece, compared with cemented carbide blades, the service life is longer, and the processing efficiency and processing accuracy meet the highest quality requirements.